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Showing posts from August, 2023

Vibrational Loosening and Fastening Solutions

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  The environment your product is in is a huge factor in the success and sustainability of your project. Vibration is one factor that can cause your project to fail. This is because a bolted joint has the possibility of unintentional loosening or vibrational loosening that can cause fastener failure.  The good news is, we have anti-loosening and anti-vibration fastening solutions. Some of these solutions include: ecosyn®-fix screws, the Nord-Lock bolt securing system , and TufLok®. Check out the details on these product solutions below.  ecosyn®-fix screws   This screw is made to be shake and vibration resistant. ecosyn®-fix screws consist of a large washer that is integrated into the screw head. This surface is designed to help prevent unscrewing. These screws are used in many technical appliances and electrical equipment.  Nord-Lock bolt securing system   This securing system was designed to use tension to secure critical joints that are exposed to vibrations. The Nord-Lock bolt se

Unlocking Efficiency and Reliability with Bossard's Shaft Retaining Solutions

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In the world of mechanical engineering, where precision and reliability are paramount, Bossard stands as a leading provider of innovative solutions. One of their standout offerings is their Shaft Retaining Solutions (SRS), designed to revolutionize the way mechanical components are secured and assembled. Introduction Mechanical assemblies often rely on the precise fit of components to ensure optimal performance and longevity. Shaft retaining, in particular, is a critical aspect of assembly design, where traditional methods like keyways and splines can have their limitations. This is where Bossard's Shaft Retaining Solutions come into play, offering a range of benefits that cater to modern engineering demands. What Are Shaft Retaining Solutions (SRS)? Overview: Begin by explaining the concept of SRS and its significance in mechanical engineering. Highlight the challenges associated with traditional methods and the need for innovative solutions. Types of SRS: Introduce t

The Key to Lean Manufacturing: How LPS Bossard's Smart Factory Logistics Streamlines Production

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In the realm of modern manufacturing, the pursuit of efficiency and optimization has led to the emergence of groundbreaking methodologies. Among these, the concept of Smart Factory Logistics stands as a beacon of innovation, reshaping the way production processes are orchestrated. This blog unravels the transformative power of Smart Factory Logistics and how LPS Bossard India is spearheading a lean manufacturing revolution through this cutting-edge approach. Cracking the Code of Lean Manufacturing: Lean manufacturing isn't just a methodology; it's a philosophy that strives to eliminate waste, enhance productivity, and deliver value to customers with the utmost efficiency. At its core, lean manufacturing focuses on maximizing operational excellence while minimizing resource consumption.  Enter Smart Factory Logistics: Smart Factory Logistics takes lean manufacturing to the next level by leveraging advanced technologies, real-time data analytics, and streamlined processes. This a

7 Types of Cable Clamps

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Organizing cables can be a nightmare if it’s not done right the first time. Cable clamps help ensure the work being done is kept neat and clean by providing an assortment of options based on the cable that is being installed. Clamps range from self-aligning, hinged locking, compression, stainless steel, steel cushion and vinyl coated. With several options readily available, it’s best to customize the clamp to the type of cable being implemented and the environment that the cable is being installed in. Self-Aligning Clamps Self-aligning clamps are designed with rounded edges to reduce the hazard of chafed cables. The style of the self-aligning clamp also safeguards the cables with the interlocking technology that mounts and secures the line so that it cannot separate from the brace. Hinged Locking Clamps Hinged locking clamps have a hinged design that locks in place while providing tension relief from the wires. These unique brackets also reduce vibration as they hold the cabl

Jointed Expert Teardown Partnership Toward a Lean Product

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The Korean customer is an electrical manufacturer that produces high-voltage devices, low-voltage devices, transformers , switchboards, PLCs, inverters, and automation devices. With the highest market share in the Korean circuit breaker industry, this manufacturer has established a remarkable sales record, reflecting their strong presence and success in the market. Opportunity By collaborating with our R&D team, the customer was presented with a range of our engineering services, designed to enhance productivity and achieve cost savings. As a result of this engagement and an Expert Teardown, the customer was able to identify areas in their current circuit breaker model that could benefit from improvement. Challenge Bossard proposed three solutions based on a TCO report. These solutions encompass eliminating the Loctite application line, optimizing machining parts, and providing guidance on the optimal boss design for the integration of the new spiral cutting screw into vibr

Productivity improvement with Bossard engineering

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The customer, a prominent electrical and electronic equipment manufacturer in China, specializes in producing a wide range of products, including high-voltage devices, low-voltage devices, transformers, switchboards, PLCs, inverters, and automation devices. Opportunity The customer seeks to enhance production efficiency and optimize fastening applications with the assistance of Bossard's Expert Teardown service Challenges Some of the customer's challenges in their low productivity assembly process, including: 1. Inefficient nameplate attachment. 2. Low efficiency caused by the use of anti-galling grease applied to stainless steel fasteners . 3. Reduced efficiency due to the application of thread anti-loosening glue on the screws. Actions taken  To address these challenges, the following actions were taken: Consideration of using speed rivets instead of semi-screws for faster installation, replacement of Loctite-LB 8150 with Everlube 620C as a pre-lubricant alternative and the u

Blind Rivet Nuts

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  Turning challenges into opportunities is what Bossard strives to achieve. Our products are designed to make your operations more effective and efficient, and blindrivet nuts are no exception. Blind rivet nuts are single-part hollow-head nuts, and these are installed “blind” from a single side without having to be reworked. For that specific reason, blind rivet nuts represent a more efficient and impressive solution for your application. On top of that, blind rivet nuts also benefit from a pronounced rivet beading on the rear side, which is what helps ensure a high tear-out strength. Blind rivet nuts are typically utilized for screw connections but can also be applied in a combination of riveting and screw fastenings. These types of applications produce a resilient thread, especially on thin components and hollow sections. Your standard blind rivet nuts are designed to connect two parts independent of the materials. Bigger components connected free from distortion and withou

What is Lean Manufacturing and How Can I Achieve It?

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Lean manufacturing is a process that is designed to reduce waste without negatively affecting productivity or quality. By focusing on those elements that add value to the manufacturing system and supply chain, and stripping away what does not, lean management achieves this goal. It Is Not a New Concept As far back as Benjamin Franklin innovative minds have been touting the idea of avoiding unnecessary costs by reducing waste. Franklin wrote about this concept as being more favorable in terms of profits compared to an increase in sales. Putting Lean Manufacturing into Practice Put into practice, lean manufacturing encompasses tools designed to first identify waste then address this issue. Once that occurs, the costs of operating the system are reduced while productivity and quality are improved. The tools of lean manufacturing are varied and diverse. These can include the following: Multi-process handling Visualizing workflow Value stream mapping Total