Innovation Solution Leading to Cutting-Edge Products with Bossard's Battery Systems

 

In today's rapidly evolving energy landscape, staying at the forefront of technology is crucial. A global leader in stored energy solutions, particularly in the transportation and industrial sectors, has consistently set new benchmarks in battery systems, especially in advanced lithium-ion technology. Their products power vehicles, support standby power applications, and drive motive power solutions, emphasizing the need for innovation and precision.

Opportunity

The journey to developing a cutting-edge battery system begins with a strong Research & Development (R&D) engagement. At the design stage, collaborating with the R&D team ensures that the product specifications and performance standards are clearly defined. By specifying the necessary requirements early in the design process, the company can ensure that its products not only meet but exceed the desired performance standards, leading to superior end results.

Challenge

One of the significant challenges faced by the company was its limited knowledge of fastener selection, a critical aspect of electric vehicle (EV) battery applications. Given the unique demands of EV batteries—such as their size, weight, and the materials used in their casing—selecting the right fasteners is crucial. The company recognized the need for expertise in this area and sought the guidance of Bossard, a leader in fastener solutions.

Action Taken

Despite the challenges posed by the COVID-19 pandemic, including restrictions on in-person collaboration, the company remained determined to find innovative solutions. A virtual teardown, leveraging advanced remote collaboration tools and technology, was proposed. This approach allowed the team to analyze and refine their fastener selection process effectively, even without physical presence, ensuring continued progress in their project.

Results

The virtual teardown led to the recommendation of standardizing fasteners, materials, and plating. By using base materials that match the mating materials, corrosion is avoided, and the fasteners' service life is extended. Stainless steel was recommended for enhanced corrosion protection where necessary. This standardization not only streamlined inventory management and reduced storage needs but also saved the company 945 hours of valuable time, ultimately lowering costs and improving efficiency.

Bossard's innovative approach to fastener solutions has been instrumental in driving forward the development of cutting-edge battery system.

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